Using Precision ABS Gray to Produce Durable Jigs and Production Parts

     2025.11.24                   NextShapes,Precision ABS,3D Printing              ＜1 minute                                                                                          

In modern mechanical manufacturing, production downtime and delayed deliveries are common challenges. Traditional jigs and fixtures not only require long lead times but also wear out easily, often causing assembly line interruptions and increasing operational costs. Manufacturers are increasingly seeking flexible solutions that enable rapid iteration, high durability, and cost efficiency. Precision ABS Gray Resin has emerged as an ideal choice for producing durable in-house jigs and functional components thanks to its reliability and dimensional stability.

Supporting Production With 3D Printing

A mid-sized mechanical manufacturing company introduced 3D printing into its production workflow to solve chronic shortages of fixtures and the slow turnaround of custom tools. Using desktop SLA printers and high-performance FDM systems, the team began printing assembly clamps, positioning jigs, and auxiliary production components—parts that traditionally required weeks of machining.

After adopting Precision ABS Gray, the company significantly shortened lead times, ensured uninterrupted operation of the assembly line, and maintained high quality standards for all printed parts.

Understanding the Importance of Jigs and Production Components

gs and production parts are essential for maintaining assembly accuracy and process repeatability. Misalignment or worn fixtures directly affect product quality and increase scrap rates. Engineers precisely design each jig, and material selection plays a critical role.

Precision ABS Gray offers high mechanical strength, impact resistance, and long-term dimensional stability, making it especially suitable for repeated use in production environments. Its thermal stability ensures that printed components do not deform during machining or assembly, preserving accuracy throughout the build process.

Real-World Applications

ne example involved printing a set of positioning jigs for heavy gearbox assembly. CNC machining the same fixtures in aluminum would have taken more than two weeks and cost significantly more. With Precision ABS Gray, the engineering team completed the design and printing in under two days. The resulting jigs were highly accurate and durable, allowing the assembly team to continue operations without waiting for external machining.

In another project, the company printed a series of custom clamps and spacers for an automated assembly line—components that required precise dimensions and consistent performance. Precision ABS Gray delivered the necessary durability and accuracy, reducing replacement frequency and lowering material and labor costs.

Internal Adoption and Growing Recognition

The success of these projects quickly attracted the attention of other departments. The maintenance team began requesting replacement parts for aging equipment—components no longer available from OEM suppliers. Engineers could rapidly design and print the required parts, keeping equipment operational and preventing costly downtime.

These achievements highlighted the value of 3D printing and increased internal enthusiasm, leading to more requests for jigs, fixtures, and functional components across the organization.

Cost Reduction, Efficiency Gains, and Industry Impact

By printing jigs, fixtures, and production components with Precision ABS Gray, the company reduced lead times from weeks to days and minimized dependence on external suppliers. The high print success rate reduces material waste, while the resin’s durability and dimensional stability lower replacement frequency. As a result, teams can allocate resources more efficiently, control manufacturing costs, and maintain stable production capacity.

Precision ABS Gray is also compatible with a wide range of 3D printing platforms, making it easy to scale production support. Whether producing single custom fixtures or small-batch functional parts, the resin delivers consistent, reliable performance.

By integrating in-house 3D printing into its operations, the company increased manufacturing flexibility, strengthened supply chain resilience, and established a more efficient production standard. This approach demonstrates the value of Precision ABS Gray in accelerating innovation, reducing costs, and enhancing agility within mechanical manufacturing.